In SMT production and warehouse management, material inventory is a crucial step in ensuring accurate production plans and reducing stagnant materials. However, traditional manual inventorying often faces drawbacks such as low efficiency, prone to errors, and high labor costs. Especially with increasingly miniaturized components and frequent order changes, achieving rapid and accurate material management has become a key challenge for companies seeking to improve quality and efficiency.
Seamark ZM-XC2000 X-ray Inline Automatic Counting Machine is a highly efficient solution designed to meet this industry demand. This equipment integrates automatic loading, intelligent counting, barcode reading and labeling, and data exchange, helping companies achieve automated and intelligent material counting.
Efficient counting, greatly shortening counting time
The ZM-XC2000 from Seamark boasts a rapid counting speed of 12-15 seconds per reel, is compatible with 7- to 15-inch reels, and supports all types of SMD components from 01005 and above. Compared to traditional manual counting, this significantly improves counting efficiency, effectively shortens material preparation time, and ensures continuous operation of the production line.
AI intelligent algorithm ensures accurate and reliable counting.
The equipment is equipped with a self-developed AI intelligent material counting algorithm software, with a counting accuracy of up to 99.99%. Combined with a global material database (which has included information on approximately 120,000 materials) and continuously updated AI models, it can adapt to various complex material scenarios and effectively avoid material replenishment delays or waste caused by inaccurate counting.
Flexible material feeding methods, adaptable to various operating scenarios
Whether loading materials via carts, AGV, or manual loading, the ZM-XC2000 from Seamark can flexibly adapt to the production line layout and automation level of different customers. The equipment supports automatic code reading, labeling, and verification, ensuring accurate binding and traceability of label information.
Seamless system integration improves overall management efficiency
Counted material data can be automatically compiled and exported to systems such as MES/ERP/WMS, enabling real-time synchronization and interaction of inventory data. The system also features a transcoding function that automatically generates labels in customer-specified formats based on barcode reading results, strengthening the informatization and standardization of material flow.
Stable and reliable design to ensure continuous operation
The device utilizes a microfocus X-ray source and an amorphous silicon flat-panel detector, delivering clear and stable imaging. A comprehensive safety protection mechanism ensures safe and controllable operation, making it suitable for high-paced industrial environments.
The ZM-XC2000 from Seamark is more than just a counting machine; it's a crucial component of SMT intelligent warehousing and lean production. Without changing existing operating practices, it offers a reliable path for companies to optimize human resources, reduce operating costs, and achieve digital management with its stable, efficient, and precise performance.
